Peripheral grinding size：11A2-D200-H40-W15-X10， W20
2021.5.22 Test Czech D20 custom material formula, hardness 118, density 1.965
Grinding blade: CCGW09T304 element6 010PCD
When used on the Taixing grinder, the consumption of the first 7 pieces is almost the same as that of Singapore Airlines. The insert compensation is 0.45, 0.462, and the insert compensation is reduced to 0.23 when entering the stable shedding state. The speed of Sihard can not exceed 1500, and the grinding can not move.
Efficiency of Sihard: 30 tablets 4 hours,while Moresuperhard can reach 50 tablets 4 hours.
The installation of Sihard grinding wheel needs dressing, and there is bouncing.
Moresuperhard almost need no dressing, abrasive falling off stable and 200 times magnification without collapse.
|
Grinding wheel brand |
Thinkness of abrasive layer |
Grinding machine speed
|
Single blade consumes the abrasive layer（mm） |
Grinding time of single blade
|
Number of grinding blades with one piece of grinding wheel
|
|
Moresuperhardd |
10mm |
2200 |
0.023mm |
3min 6s |
400 pieces |
|
Sihard |
11mm |
1500 |
0.045mm |
4min 25s |
200 pieces |
2021-6-4 Dutch conventional formula hardness 105-107, density 1.92
|
Comparison of two formulationns |
Grinding machine speed |
Single blade consumes the abrasive layer（mm） |
grinding time of single blade
|
|
D20 Custom formula |
2200 |
0.023mm |
3min 6s |
|
D20 custom formula |
2100 |
0.032mm |
3min |
Feedback of worker is still D20 customized formula is easy to use, long life, high efficiency, but D20 conventional formula is also better than Sihard, life efficiency is higher than them.
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PCD tools need to be ground because after long-term use, the surface of the tool will accumulate cutting slag, wear and edge failure, resulting in a decrease in cutting performance. Grinding can restore the sharpness and geometry of the tool, extend its service life, and improve processing efficiency and quality.
Alumina ceramic has high hardness (HV1900~2100) and high brittleness (flexural strength 240~260MPa). It is a typical hard and brittle material that is difficult to machine. Its grinding processing cost is high, the efficiency is low, and the surface and subsurface after grinding Crack groups appear in the area, affecting the stability of the workpiece.Moresuperhard have rich experience in grinding ceramic materials and we can recommand suitable grinding wheels for you.Moresuperhard have development different formulations grinding wheel for different ceramics materials.
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Tel: +86 17700605088
