Compared with steel, aluminum alloy has the characteristics of soft material, poor rigidity, and low elastic modulus. In addition, the difficulty of hole processing is high, which leads to the need for more efficient and high-precision tools when processing aluminum alloy holes.
The material and geometric parameters of the tool have an important influence on the cutting force and cutting heat. Choosing a suitable tool can not only ensure the stable quality of the workpiece, but also improve the processing efficiency and bring more value returns.
PCD material has extremely high hardness and wear resistance, low friction coefficient, no affinity with non-ferrous metals, easy outflow of chips, high thermal conductivity, and it is not easy to generate built-up edge during high-speed cutting. PCD reamer has unparalleled processing advantages in cutting force and surface roughness. The tool has a long service life, which effectively reduces the number of tool changes and tool adjustment time, and can realize multiple grinding, which significantly improves the accuracy and smoothness of the machined surface.
PCD reamer
Product introduction:
Diameter: D4.00-D35.00
Number of blades: 2
Tool holder type: HA (DIN6535), HSK, BT
Cooling: internal cooling (customized external cooling)
Blade material: CKD10
Tool body material: cemented carbide (≤D20), steel (>D20)
Product advantages:
·Single-stage PCD reamer, suitable for reaming products of aluminum and aluminum alloys, and other non-ferrous metal materials.
· RC301 machining through hole
· Reaming accuracy H7
· Cooling on both sides
· Front port cooling
MoreSuperHard provide the Cylindrical Diamond Wheel for PCD Reamer Grinding, If you are interested, Please go to our website to find more information.
Advantages Of Cylindrical Diamond Wheels
* Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
* High efficiency,Less dressing time,Long service life and stable quality
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During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
