The steering gear is commonly known as the steering gear, and it is the most important part of the automobile steering system. Its function is to appropriately transform the steering torque and steering angle of the steering wheel, and then output to the steering tie rod mechanism to turn the car. Therefore, the steering gear is essentially a deceleration transmission device, which is an important guarantee for car driving safety.
The integrated design of milling and reaming saves the tool change time to the greatest extent and fundamentally alleviates the problem of tool magazine tension.
PCD milling reamer processing case
Processing workpiece |
steering gear |
Material |
aluminium alloy |
Cutting blade material |
PCD |
Machining parameter |
Hole boring:S=4000/min F=2400/min
Milling:S=5000/min F=1200/min |
Feature |
Multi-tooth design, higher processing efficiency, better size and roundness
Multi-process combination saves tool change time |
PCD E type drill
Combining the E-type drill tip with PCD not only effectively improves the cutting efficiency of the tool, but also increases the tool life and ensures the quality of hole wall processing.
PCD drilling reamer
Combine drilling, reaming and countersinking into one. Effectively reduce the number of tools, thereby reducing costs and increasing efficiency.
PCD drill reamer processing case
Processing workpiece |
steering gear |
Material |
aluminium alloy |
Cutting blade material |
PCD |
Machining parameter |
Drilling hole:S=4000/min F=1200/min
Back milling:S=4000/min F=1000/min
Reaming hole: S=4000/min F=1600/min
Countersinking:S=3000/min F=800/min |
Feature |
Multi-process combination saves tool change time, higher processing efficiency, |
PCD forming cutter
With the sleeve milling structure, the outer circle, ring groove, and chamfer can be processed and formed at one time, so as to ensure its high efficiency and speed.
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PCD tools are made of polycrystalline diamond tips and cemented carbide substrates sintered at high temperature and high pressure.The production process of PCD tools includes cutting of PCD blanks,welding PCD blanks to cemented carbide substrate ,cutting tools grinding, quality inspection, etc.Moresuperhard can provide all the consumables needed to produce PCD tools.
Cermet are widely used in various industries due to their excellent performance, but their grinding difficulty is often difficult. Although the hardness of metal ceramics is similar to that of cemented carbide, its processing challenges mainly come from high density and low thermal conductivity. This article will explore the characteristics of metal ceramic grinding and how to choose the right grinding wheel and binder to improve processing efficiency.
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