Cylinder head processing tool production line has mainly combined tools. There are multiple combinations according to different processing items. The surface processing is the same as the cylinder milling cutter. The tools for several key processing items are as follows.
(1) Machining tool for seat ring hole
Processing tasks 1 |
|
Parts |
cylinder head 4 covers |
Processing material |
AlSi8 |
Processing procedure |
rough machining of guide pipe hole and seat ring hole and orifice chamfering; |
Cooling |
internal cooling |
Machine tool |
machining center |
Cutting parameters |
vc=445m/min |
D=28, 5/32, 4mm |
Z=1+2+2 |
fz=0.075mm/insert |
vf=750mm/min |
Solution: boring tool + formed carbide blade |
Conclusion: 18 000 workpieces×4×2valves=144 000 machining holes |
Processing tasks 2 |
|
Parts |
cylinder head 4 covers |
Processing material |
AlSi8 |
Processing procedure |
finishing pipe hole guide and seat ring hole |
Cooling |
internal cooling |
Machine tool |
machining center |
|
|
Cutting parameters |
v c=445/900m/min; |
D=11/27mm; |
Z=3/4; |
f=0.3mm/rev; |
vf=3000mm/min. |
Solution: PCD welding reamer. |
Conclusion: 57 000 workpieces×4×2valves=456 000 machining holes. |
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088