Development background of peripheral grinding wheel
As we all know, indexable inserts, as the mainstay of metal cutting, are in the golden period of development, and customers' quality and requirements for inserts are getting higher and higher. As a result, the market for peripheral grinding wheels used to process carbide, PCD, PCBN, ceramics, metal ceramics and other inserts is also becoming increasingly hot.
Development trend of diamond periphery grinding wheel
✳Superhard material grinding: With the application of emerging materials, peripheral grinding wheels have performed outstandingly in the grinding of superhard materials. The use of superhard materials such as diamond and boron nitride makes the grinding process more efficient and precise.
✳Intelligent grinding system: Introducing artificial intelligence and Internet of Things technologies to achieve real-time monitoring and control of the grinding process. This helps to improve production efficiency, reduce energy consumption, and reduce equipment maintenance costs.
✳Customized solutions: Tool manufacturers are increasingly focusing on providing customers with customized grinding solutions to meet the needs of different industries and applications. Thereby promoting the widespread application of peripheral grinding wheels in multiple fields.
How to choose suitable peripheral grinding wheels?
Different types of cutting tools materials determine different formulations and binders of peripheral grinding wheels
① Metal ceramics: brittle and hard, good wear resistance, mostly used for fine processing, suitable for resin diamond peripheral grinding wheels;
② Pure ceramics: hardness of 45°~55°, HRC hard material, suitable for resin/ceramic diamond peripheral grinding wheels;
③ PCD: mostly used for mirror processing of aluminum alloys, suitable for ceramic peripheral diamond grinding wheels;
④ PCBN: hardened materials with a hardness of more than 55° HRC, more common in turning, rarely in milling, suitable for resin/ceramic peripheral grinding wheels.
Dressing solutions for your peripheral grinding wheel
Dressing wheel |
Peripheral grinding wheel |
Application |
||||
meterial |
characteristic
|
Grain size |
Grinding wheel bond
|
Grinding wheel grain zize |
Grinding method
|
Inscert meterials |
Ceramic Alumina Dressing Wheel
|
- Lower hardness - Softer than silicon carbide grinding wheel - no damage to diamond particles during sharpening
- First choice for sharping peripheral grinding wheels
|
120# |
resin |
≥320# |
Peripheral grinding wheel |
Carbide ceramics
cermet |
mental |
>600# |
Peripheral grinding wheel |
Carbide
ceramics |
|||
vitrified |
>240# |
Peripheral grinding wheel |
carbide
ceramics |
|||
320# |
resin |
<320# |
Peripheral grinding wheel |
carbide ceramics cermet
|
||
mental |
≤600# |
Peripheral grinding wheel |
carbide,ceramics |
|||
vitrified |
≤240# |
Peripheral grinding wheel |
PCBN,PCD |
|||
500# |
vitrified |
≤1500# |
Peripheral grinding wheel |
PCBN,PCD |
||
Ceramic Silicon Carbide Dressing Wheels
|
- High hardness
- suitable for dressing grinding wheels.
|
80# |
resin |
>120# |
Top and bottom |
carbide,ceramics,cermet |
mental |
>150# |
Top and bottom |
carbide,ceramics |
|||
200# |
resin |
≥240# |
Peripheral grinding wheel |
carbide,ceramics,cermet |
||
mental |
≥320# |
Peripheral grinding wheel |
carbide,ceramics |
Moresuperhard provides customized peripheral grinding wheels that can be adapted to well-known peripheral grinding machines at home and abroad such as Haibao, Tiantong, Hotman, Agathon, Ewag, Wendt, Waida, etc. The size specifications of peripheral grinding wheels can also be customized according to customer needs.
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PDC cutters are widely used for gas,oli drilling,coal minning etc.Grinding procession will directly influence the quality od PCD cutter.Moresuperhard provide diamond grinding wheel for grinding different parts of pdc cutter like surface grinding,external grinding wheel ,double-sided grinding disc and centerless grinding wheel.
In the grinding industry, ceramic diamond double-end grinding discs have attracted much attention for their high efficiency and high precision. In order to help newcomers quickly master the core knowledge in this field, Moresuperhard specially invited Jim, a sales expert in double-end grinding discs, to conduct a systematic training. From basic concepts to practical applications, this training content is full of practical content. Of course, in order to test the learning results, Jim assigned homework to everyone. The students' answers are all very good, which are summarized as follows for everyone to learn and refer to.
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