Classification and application of pcd cutting tools
PCD Tools for Metal Cutting
PCD tools for metal cutting are mainly divided into welded PCD tools and indexable PCD inserts. In recent years, welded shank PCD tools have developed rapidly in the automobile and parts industry. There are mainly PCD milling cutters, PCD boring cutters, PCD reamers or a combination of two or even three or more of the above PCD cutting tools.
PCD cutting tools for wood processing
PCD cutting tools are also widely used in the wood processing industry. PCD woodworking tools can be mainly divided into two categories: PCD saw blades and PCD formed woodworking milling cutters.
Customer Profile
Customer from Europe who provide PCD/PCBN cutting tools for different industry and regrinding service for pcd/pcbn cutting tools.
Workpiece:round pcd cutting tools
Grinding wheel model: 1A1, D400*H127*T20*X10
Grain sizes: D151
Grinding wheel speed: 900rpm
Grinding method:External Grinding
Problems:There is a chip on the outer circle of the pcd blade
Moresuperhard ' professional technicians responded quickly and analyzed the causes based on the current problems that customers had in the grinding process. The conclusions reached are as follows:
1. The grinding wheel grain is too coarse
2. The grinding wheel rotates too fast
Moresuperhard grinding solutions
According to the grinding problems,Moresuperhard ajust a suitable formula vitrified diamond grinding wheel and recommand suitable grinding wheel speed for our customer.Finally,we successful help our customer solve theri problems.
Grinding wheel specification:1A1, D400*H127*T20*X10 D107
Moresuperhard advantages
1.Diamond grinding wheel production factory, factory direct sales, no middlemen to make the difference
2.Customized diamond grinding wheel and and complete grinding solutions，rich experience in grinding PCD/PCBN/MCD cutting tools
3.The delivery time is short, the delivery day of most diamond grinding wheels is 7-10 working days
4.Excellent after-sales service, any quality problems with the grinding wheel will be guaranteed to be returned or replaced
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
Discover how our 3A1 ceramic diamond wheel helped a client achieve ultra-precise PCD reamer grinding. Learn how adjusting bond hardness and grit size resolved issues with carbide shank grinding for better edge quality and stability.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
