Case Studies - Case I
|
Workpiece |
Valve Seat |
|
Cutting inserts |
PCD – CCGW09T304Q5 |
|
Workpiece Materials |
Aluminum Alloy |
|
Cutting Parameters |
Vc=500m/min |
|
Ap=1.2mm |
|
|
f=0.2mm/r |
|
|
Cutting Method |
Light Interrupted
Semi-finishing |
|
|
|
Comparison
Case II
|
Workpiece |
Mould |
|
Cutting inserts |
PCD – CCGW09T304Q5 |
|
Workpiece Materials |
20HRC
Aluminum Alloy |
|
Cutting Parameters |
Vc=480m/min |
|
Ap=0.15mm |
|
|
f=0.02mm/r |
|
|
Cutting Method |
Continuous Finishing |
|
|
|
Comparison
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
