MCD (mono Crystal) Cutting Tool Application: 3C Industry
Tool arc: R10
Regrinding requirements: After 200 times magnification, the chipping of the tool is less than 2 microns
Grinding machine:M50 cnc grinding machine
Comparison:Moresuperhard W10 vitrified diamond grinding wheel and Internationally renowned brand diamond grinding wheel W10
| Brand | Grinding wheel grain sizes | Grinding allowance | Grinding paraments | Chipping | Grinding time |
| Moresuperhard | W10 | 0.055 | 0.01/5second | 0.015-0.02 | 7′36″ |
| Internationally renowned brand | W10 | 0.02 | 0.01/10second | 0.032 | 10分 |
Comparison chart before and after grinding by Moresuperhard W10 vitrified diamond grinding wheel
Before After
According to the grinding data, the processing parameters of Moao grinding wheel are to grind off 0.01mm allowance every 5 seconds, while it takes 10 seconds to grind off the 0.01mm allowance of foreign grinding wheel brands. The efficiency of Moao grinding wheel is twice as high as that of the peers, and the grinding time is 1/2 of the peers. It meets customer requirements, the overall effect exceeds customer expectations and helps customers reduce the cost of grinding.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
