The workpiece usually appears some tiny tool marks after machining. It requires one more step – “polishing” for reach superior surface finishing. However, this work slows down production efficiency a lot.
“More Super Hard” launches a burnishing tool which is made of single crystal diamond now. The tools apply a certain pressure on the surface of workpiece, it generates plastic flow on the surface of workpiece, and then fill in the low through, that to achieve better surface finishing.
Single crystal diamond burnishing tool not only improves the corrosion resistance and surface quality of the workpiece, but also improves the machining efficiency.
1. The hardness of single crystal diamond burnishing can reach 10,000 HV, with the characteristics of strong wear resistance and low friction coefficient, it only takes a few seconds to process the surface of the processed workpiece to the required surface accuracy.
2. The efficiency of single crystal diamond burnishing is 5-20 times of polishing, 10-50 times more than turning.
3. One feed to achieve the mirror effect of Ra0.05-0.1μm precision.
4. Make the surface extrusion hardening, improve wear resistance and fatigue strength.
5. Eliminate the plastic deformation while the workpiece under pressure, dimensional accuracy can keep long time.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
