During the grinding process of CNC grinder, customers will encounter various grinding problems
1. The grinding wheel is seriously clogged and cannot grind the workpiece, resulting in reduced efficiency, increased load, and the possibility of excessive temperature, smoke, or even breakage of the workpiece.
2. The working time is tight, the sharpening is not done in time or the sharpening is forgotten, resulting in serious blockage.
3. The grinding wheel wears too quickly.
4. The grinding wheel particle size or formula is inappropriate, resulting in poor grinding conditions, etc.
Specifications of cnc diamond grinding wheel:1A1 D100*H20*T20*X6 D170
Type of binder:Resin bond,metal bond and hybrid bond
Applications:① Groove ② Clearance between cutter body and drill bit ③ Circumferential cutting edge angle ④ Drilling and milling tool cutting groove ⑤ Step ⑥ External circle ⑦ Drill tip
Processing materials:tungsten carbide,cermet,ceramic
Processing rotary tools like reamers,end mills,drills
Resin bond metal bond hybrid bond
CNC grinding cases from our customer
Grinding wheel model: 1A1 D100*H20*T20*X6
Particle size: D170
Workpiece and workpiece material: tungsten carbide drill bit
Processing part: Drill bit grooving
Drill bit diameter: 27mm
Number of processing edges: 14
Processing type: Wet grinding (synthetic oil)
Speed: RPM3480 Feed: 60 per minute
Grinder: Walter CNC
Using Mresuperhard 1A1 hybrid bond diamond grinding wheel helps customers improve grinding efficiency and reduce the frequency of dressing.
Moresuperhard cnc grinding wheel features
1. Suitable for high-efficiency grinding processing with rapid feed.
2. Good wear resistance and shape retention.
3. It has good self-sharpening properties, generates less heat during grinding, reduces burns on the workpiece, and meets the high-precision requirements of the tool.
4. No clogging, easy to trim, extend the trimming cycle and reduce processing costs.
5. The cutting edge quality of the grinding workpiece is consistent and the smoothness is high, which ensures stable quality when processing downstream products.
Dressing solutions for cnc grinding wheel
1. Dressing of general grinding wheel
Recommended grinding wheel parameters: silicon carbide (green) or aluminum oxide (white or pink);
particle size: 80-120 mesh, also depends on the grinding wheel particle size; hardness E, G, H, J/K.
Trimming parameters
Grinding wheel linear speed: 2-6m/s; dressing wheel linear speed: 8-25m/s; swing speed: 200-1000mm/min; rough trimming: 0.02-0.08mm/time; fine trimming: 0.005-0.02mm/time.
PDC cutters are widely used for gas,oli drilling,coal minning etc.Grinding procession will directly influence the quality od PCD cutter.Moresuperhard provide diamond grinding wheel for grinding different parts of pdc cutter like surface grinding,external grinding wheel ,double-sided grinding disc and centerless grinding wheel.
In the grinding industry, ceramic diamond double-end grinding discs have attracted much attention for their high efficiency and high precision. In order to help newcomers quickly master the core knowledge in this field, Moresuperhard specially invited Jim, a sales expert in double-end grinding discs, to conduct a systematic training. From basic concepts to practical applications, this training content is full of practical content. Of course, in order to test the learning results, Jim assigned homework to everyone. The students' answers are all very good, which are summarized as follows for everyone to learn and refer to.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088