During the grinding process of CNC grinder, customers will encounter various grinding problems
1. The grinding wheel is seriously clogged and cannot grind the workpiece, resulting in reduced efficiency, increased load, and the possibility of excessive temperature, smoke, or even breakage of the workpiece.
2. The working time is tight, the sharpening is not done in time or the sharpening is forgotten, resulting in serious blockage.
3. The grinding wheel wears too quickly.
4. The grinding wheel particle size or formula is inappropriate, resulting in poor grinding conditions, etc.
Specifications of cnc diamond grinding wheel:1A1 D100*H20*T20*X6 D170
Type of binder：Resin bond,metal bond and hybrid bond
Applications:① Groove ② Clearance between cutter body and drill bit ③ Circumferential cutting edge angle ④ Drilling and milling tool cutting groove ⑤ Step ⑥ External circle ⑦ Drill tip
Processing materials:tungsten carbide,cermet,ceramic
Processing rotary tools like reamers,end mills,drills
Resin bond metal bond hybrid bond
CNC grinding cases from our customer
Grinding wheel model: 1A1 D100*H20*T20*X6
Particle size: D170
Workpiece and workpiece material: tungsten carbide drill bit
Processing part: Drill bit grooving
Drill bit diameter: 27mm
Number of processing edges: 14
Processing type: Wet grinding (synthetic oil)
Speed: RPM3480 Feed: 60 per minute
Grinder: Walter CNC
Using Mresuperhard 1A1 hybrid bond diamond grinding wheel helps customers improve grinding efficiency and reduce the frequency of dressing.
Moresuperhard cnc grinding wheel features
1. Suitable for high-efficiency grinding processing with rapid feed.
2. Good wear resistance and shape retention.
3. It has good self-sharpening properties, generates less heat during grinding, reduces burns on the workpiece, and meets the high-precision requirements of the tool.
4. No clogging, easy to trim, extend the trimming cycle and reduce processing costs.
5. The cutting edge quality of the grinding workpiece is consistent and the smoothness is high, which ensures stable quality when processing downstream products.
Dressing solutions for cnc grinding wheel
1. Dressing of general grinding wheel
Recommended grinding wheel parameters: silicon carbide (green) or aluminum oxide (white or pink);
particle size: 80-120 mesh, also depends on the grinding wheel particle size; hardness E, G, H, J/K.
Trimming parameters
Grinding wheel linear speed: 2-6m/s; dressing wheel linear speed: 8-25m/s; swing speed: 200-1000mm/min; rough trimming: 0.02-0.08mm/time; fine trimming: 0.005-0.02mm/time.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
