Introduction of PDC Cutter
PDC composite sheets are widely used in oil and gas drilling, coal mining, geological exploration and other high-strength and high-precision tool fields, which have extremely strict requirements on dimensional accuracy, surface finish and performance. Among all the processing steps, the grinding process not only determines the geometric accuracy and surface quality of PDC composite sheets, but also directly affects its wear resistance and cutting performance in practical applications.
Grinding Technology for PDC Cutter
According to the characteristics of PDC composite sheets, specially designed grinding wheels are required for grinding, such as vitrified bond grinding wheels and resin bond diamond grinding wheels. At the same time, different processing steps also have different requirements for the type of grinding wheel. Moao can provide the following types of grinding wheels to meet various grinding needs in the production of PDC composite sheets:
1.Diamond surface grinding wheel (resin bond and vitrified bond)
Used for grinding the plane surface of PDC composite sheet to ensure its surface flatness and thickness consistency.
2.Double sided vitrified diamond grinding disc
Efficiently process the upper and lower end faces of PDC cutter, suitable for mass production, and can significantly improve processing efficiency and accuracy.
3.Diamond cylindrical grinding wheel(resin bond and vitrified bond)
Specially used for machining the outer circle of PDC composite sheets to ensure the accuracy of their outer diameter and meet the assembly requirements of different tools.
4.Diamond centerless grinding wheel
It is used to process small parts or special shapes of PDC composite sheets, providing high efficiency and high precision solutions.
The high performance of PDC composite sheets is inseparable from the careful grinding of each production link, and the grinding process is the finishing touch. Choosing the right grinding wheel, optimizing parameters and paying attention to details can help manufacturers significantly reduce processing costs while improving product performance.
Moresuperhard provides a full range of grinding solutions such as surface grinding, double-end grinding, cylindrical grinding and centerless grinding wheels to help customers create high-performance PDC composite sheet products. Let each piece of PDC become the cornerstone of efficient tools. We will always be committed to providing professional grinding wheel solutions and work with you to promote the continuous advancement of industry technology!
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Discover how our ceramic diamond grinding wheels enhance efficiency and precision in PCD chrome-plated workpiece machining. With optimized grinding processes, extended tool life, and improved surface finish, our solutions help manufacturers achieve higher productivity and lower costs.
Moresuperhard provides high-precision copper wheel electrodes for EDM machining of PCD tools, including shaping, slotting, and edge finishing. Using Moresuperhard's copper wheel electrodes enhances machining accuracy, reduces chipping, extends tool life, and improves production efficiency.
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