Common Indexable insert materials
Carbide, PCD, PCBN, ceramics, cermet
How to choose the appropriate abrasive grinding wheel according to the tool material?
There are many kinds of cutting tools materials,It is very important to choose suitabel grinding wheel.Moresuperhard recommand suitable grinding wheel for your workpieces.
| Diamond Grining Wheel | Carbide, non-ferrous metals, Polycrystalline diamond (PCD) ,cermet or ceramic ,Polycrystalline cubic boron nitride (PCBN) |
| CBN Grinding Wheel | tool steel, high speed steel |
Indexable inserts grinding procession
Surface grinding
Double end grinding disc is suitable for batch of grinding the surface of indexable inserts.The upper and lower end surfaces of the inserts can be processed at the same time, with high grinding efficiency, which can effectively improve production efficiency.After grinding, the workpiece has good consistency and high grinding accuracy.
Grinding wheel mold:2A2T、12A2B、11A2、11A2B、11A2T、6A2BT、6A2H、6A2M
Suitable double end grinding machine:PETER WOLTERS、Melchiorre、Stahli、Lapmaster、AM Technology
peripheral grinding &chamfer grinding
Vitrified bond diamond peripheral grinding wheel and resin diamond peripheral grinding wheel for peripheral grinding PCD/PCBN/carbide/cermet indexable inserts.Moresuperhard provide peripheral grinding with the feature of good surface accuracy retention, high material removal rate, good wear resistance, high durability, and good blade edge quality after processing.
Grinding wheel mold:6A2T, 6A2M, 11A2B, 12A2T,11A2
Suitable peripheral grinding machine:Agathon,Ewag,Waida
chip breaker grinding
The role of cutting tool chipbreakers
◇Cut off chips without entanglement.
◇Control the outflow direction of chips and maintain the accuracy of the machining surface.
◇Reduce cutting resistance and extend tool life.
If you have any questions about grinding indexable inserts including PCD/PCBN/carbide/ceramic/cermet inserts,please contact us freely.Moresuperhard provide resin bond and vitrified diamond peripheral grinding wheel for your indexable inserts.Customized grinding wheel according to your grinding machine and inserts need to be processed.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
