Gearbox is one of the core parts of automobile.
Gearbox housing is the basic parts of transmission. Its main function is to support each transmission shaft, to ensure the center distance and parallelism between each shaft, and to ensure the correct installation of the gearbox housing parts and the other parts which connected to them. It also affects the working accuracy and service life of the car, so the quality of the gearbox housing should be very good. It is particularly important to use the proper and superior tools.
The shape of the gearbox housing is complex, and most of them are thin – walled. The tool design should fully consider to avoid the phenomenon of vibration caused by low rigidity and low strength. Due to the complex shape and large quantity holes, it requires numbers of tools.
PCD tool has good cutting performance and chip breaking and chip removal, it can obtain high dimensional accuracy and surface roughness. At present, die-cast aluminum gearbox housing is one of the mainstream materials, and PCD tools are recommended to process this kind of material.
Project: Rough boring for D59 & D85 hole
Workpiece: Gearbox housing, Die-cast aluminum
RPM: S = 5,000 r/min
Feed rate: F = 1500m/min, 600m/min
Life time: 20,000 pieces
Project: Fine boring for D59 & D85 hole
Workpiece: Gearbox housing, Die-cast aluminum
RPM: S=5,000 r/min
Feed rate: 500 m/min
Life time: 20,000 pieces
You can finish cylindrical turning and grooving with this PCD tool.
Project: One-time processing for φ102.5mm cylindrical turning and φ151.5 / φ114 grooving
Material: Gearbox housing, Die-cast aluminum
RPM: S = 2500 r/min
Feed rate: F = 600 m/min
Life time: 30,000 pieces
Material: Gearbox housing, Die-cast aluminum
RPM: S = 6000 r/min
Feed rate: F = 2500 m/min
Life time: 30,000 pieces
Moresuperhard company is a diamond grinding wheel supplier from China.Moresuperhard is always focus on providing pcd tools grinding solutions and we have enough experience.
3A1 vitrifed diamond grinding wheel for grinding PCD reamers that widely used in gearbox
Grit: 325/400, W40(500#), W28(600#), W20(800#)
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
6A2 vitrified diamond grinding wheel for pcd inserts that mounted on pcd milling cutter head
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)
Vitrified bond diamond grinding wheels can be used for grinding PCD PCBN cutting tools, CVD tools, MCD tools, carbide, ceramic cutter, milling cutter, reamer, drill and regrinding, etc.
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Evaluation of circuit board quality and process improvement requires slicing as a basis for objective inspection and judgment. Slice analysis using metallographic equipment is an important means to check the thickness of PCB/PCBA internal circuits, number of layers, through hole aperture size, through hole quality observation, PCB/PCBA solder joint cavity, interface bonding status, and wetting quality evaluation.
Moresuperhard offers resin diamond cutting discs and metal diamond cutting discs specifically for cutting in the glass industry. It can be used to cut glass optical devices such as quartz glass, K9 glass, coated glass, etc. It can also be used to cut various glass tubes, glass spouts, high borosilicate glass tubes, capillary glass tubes, quartz glass, and crystallized glass.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088