Peripheral grinding size：11A2-D200-H40-W15-X10， W20
2021.5.22 Test Czech D20 custom material formula, hardness 118, density 1.965
Grinding blade: CCGW09T304 element6 010PCD
When used on the Taixing grinder, the consumption of the first 7 pieces is almost the same as that of Singapore Airlines. The insert compensation is 0.45, 0.462, and the insert compensation is reduced to 0.23 when entering the stable shedding state. The speed of Sihard can not exceed 1500, and the grinding can not move.
Efficiency of Sihard: 30 tablets 4 hours,while Moresuperhard can reach 50 tablets 4 hours.
The installation of Sihard grinding wheel needs dressing, and there is bouncing.
Moresuperhard almost need no dressing, abrasive falling off stable and 200 times magnification without collapse.
|
Grinding wheel brand |
Thinkness of abrasive layer |
Grinding machine speed
|
Single blade consumes the abrasive layer（mm） |
Grinding time of single blade
|
Number of grinding blades with one piece of grinding wheel
|
|
Moresuperhardd |
10mm |
2200 |
0.023mm |
3min 6s |
400 pieces |
|
Sihard |
11mm |
1500 |
0.045mm |
4min 25s |
200 pieces |
2021-6-4 Dutch conventional formula hardness 105-107, density 1.92
|
Comparison of two formulationns |
Grinding machine speed |
Single blade consumes the abrasive layer（mm） |
grinding time of single blade
|
|
D20 Custom formula |
2200 |
0.023mm |
3min 6s |
|
D20 custom formula |
2100 |
0.032mm |
3min |
Feedback of worker is still D20 customized formula is easy to use, long life, high efficiency, but D20 conventional formula is also better than Sihard, life efficiency is higher than them.
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During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
