Peripheral grinding size：11A2-D200-H40-W15-X10， W20
2021.5.22 Test Czech D20 custom material formula, hardness 118, density 1.965
Grinding blade: CCGW09T304 element6 010PCD
When used on the Taixing grinder, the consumption of the first 7 pieces is almost the same as that of Singapore Airlines. The insert compensation is 0.45, 0.462, and the insert compensation is reduced to 0.23 when entering the stable shedding state. The speed of Sihard can not exceed 1500, and the grinding can not move.
Efficiency of Sihard: 30 tablets 4 hours,while Moresuperhard can reach 50 tablets 4 hours.
The installation of Sihard grinding wheel needs dressing, and there is bouncing.
Moresuperhard almost need no dressing, abrasive falling off stable and 200 times magnification without collapse.
|
Grinding wheel brand |
Thinkness of abrasive layer |
Grinding machine speed
|
Single blade consumes the abrasive layer（mm） |
Grinding time of single blade
|
Number of grinding blades with one piece of grinding wheel
|
|
Moresuperhardd |
10mm |
2200 |
0.023mm |
3min 6s |
400 pieces |
|
Sihard |
11mm |
1500 |
0.045mm |
4min 25s |
200 pieces |
2021-6-4 Dutch conventional formula hardness 105-107, density 1.92
|
Comparison of two formulationns |
Grinding machine speed |
Single blade consumes the abrasive layer（mm） |
grinding time of single blade
|
|
D20 Custom formula |
2200 |
0.023mm |
3min 6s |
|
D20 custom formula |
2100 |
0.032mm |
3min |
Feedback of worker is still D20 customized formula is easy to use, long life, high efficiency, but D20 conventional formula is also better than Sihard, life efficiency is higher than them.
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Customers use ceramic diamond cylindrical grinding wheels to grind PCD roller tools. At first, the customer was not satisfied with the chipping effect of using a domestic brand grinding wheel. Currently, customers use a resin diamond grinding wheel from a certain European brand to achieve better grinding results, but the cost is relatively high.
A diamond roller is a high-efficiency, long-life, low-cost grinding wheel dressing tool that uses electroplating or powder metallurgy methods to inlay a large number of diamond particles on the surface of a steel roller. It is used for special machine tools and gear grinders for mass form grinding. Rotating at a certain speed (thereby reducing the relative speed between the roller and the grinding wheel) produces grinding and rolling effects on the surface of the high-speed rotating grinding wheel, so that the grinding wheel obtains a sharp working surface that matches the roller profile.
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