Diamond tools are divided into natural diamonds and synthetic diamonds. Synthetic diamonds are what we often call PCD blades. PCD blades have replaced natural diamonds under most working conditions.
Features of PCD turning inserts:
1. PCD blades comply with ISO international standards.
2. The blade has high wear resistance, high processing accuracy, good thermal conductivity and long service life.
3. The PCD blade is sharp and sharp, which can realize high-speed cutting and cutting of hard materials, with high work efficiency and easy clamping.
4. It can be reused, which helps reduce processing costs.
PCD blade application:
PCD blades can be used in many fields, including aviation, automotive industry, energy equipment, and wood and stone industries. It can be used to cut and process different materials, such as non-ferrous metals, tungsten carbide, ceramics, non-metals and composite materials.
PCD blade processing materials and application fields
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Processing material |
Product |
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Non-ferrous metals |
Aluminum, aluminum alloy |
Pistons, cylinders, wheels, gearboxes, pump bodies, intake pipes and various shell parts of automobiles and motorcycles. |
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Tanks, shells and compressor parts for aircraft and electromechanical products. |
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Precision mechanical parts for cameras, photocopiers and measuring instruments. |
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Pump body and hydraulic press parts. |
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Copper, copper alloy |
Used for shafts, bearing bushes, bearings and pump bodies of internal combustion engines and ships. |
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Parts of various instruments, generator commutators, printed circuit boards and electronic equipment. |
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Bearings, bearing bushes, valves and housings. |
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Tungsten carbide |
Sintering such as valve seats and cylinders, as well as semi-finished products. |
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other |
Various non-ferrous metal parts such as magnesium and zinc. |
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Non-metal |
wood |
Hardwood, artificial board, artificial wear-resistant fiberboard. |
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Reinforced plastic |
Glass fiber and carbon fiber |
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rubber |
Roller for paper and rubber ring. |
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graphite |
Carbon rod. |
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Ceramic |
Sintering such as sealing ring and plunger piston, and sintering of semi-finished products. |
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During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
