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* High Purity hpht Single Crystal Diamond Plates
* Various shapes of mcd mono crystal diamond: Rectangle, Triangle, Round, Sex-angle shapes
* HPHT single crystal diamond plates are divided into Grade A, Grade B and Grade C
* Size of scd diamond plates: 1mm - 8mm
* Single crystal diamond plates on precision machining
* Surface finish can reach 0.025 micron or higher
What's the single crystal diamond plates
HPHT single crystal diamond are synthetic diamonds produced by high pressure high temperature synthesis under tightly controlled growth conditions. More Super Hard mainly produce industrial-grade single crystal synthetic diamond plate. The shapes of mcd diamond plates include round shape, square shape, rectangle and hexangle shapes,etc.
HPHT single crystal diamond plates are divided into Grade A, Grade B and Grade C
Grade A: with precise laser cut edge, no missing angle, clean crystal, without any inclusions under the microscope
Grade B: a lack of angle,can see the minimal inclusions under the microscope
Grade C: a lack of angle, can see the visible inclusions and scrap inside under the lights
Specification of HPHT single crystal diamond plate
No. |
Shapes |
Size(mm) |
Thickness(mm) |
Orientation |
SCD12 |
Near Square |
1-4.5 |
0.3-1.7 |
4pt, 2pt <100> <110> <111> |
SCD22 |
Near Square |
1-4.5 |
0.3-1.7 |
|
SCD13 |
Near Hexagon |
1-8.0 |
0.3-1.7 |
|
SCD23 |
Near Square |
1-8.0 |
0.3-1.7 |
|
SCD33 |
Near Square |
1-8.0 |
1.0-1.2 |
|
SCD11 |
Rectangle/Triangle Round/sex-angle ect |
0.3-5.0 |
0.3-1.7 |
|
Special size can be customized (such as 1 x 2 x 3, 1 x 1.2 x 4, 1.2 x 3 x 4, 1.2 x 4 x 5, 1 x 1 x 4, 1 x 1 x 5, 1 x 2 x 4, 0.5 x 2 x 4, 3.2 x 3.2 x 1.2, 1 x 1.5 x 3mm ) |
Single Crystal orientation
2pt(110): top and bottom 110+2 sides 110+2 sides 100
4pt(100): top and bottom 100+4 sides 110
Moresuperhard hpht mono crystal diamond plstes comprehensive mechanical range
Generic application |
Crystal growth process |
Primary application
|
Product Range
|
Cutting tools wear part
|
Single crystal CVD - colourless ( low nitrogen content)
|
Ultra precision machining acrylics, copper, germanium. Generates very high surface finishes |
|
Poly-crystalline CVD - Opaque (Low nitrogen content)
|
Wide-ranging laser cut shape and size for precision machining of MMC and CFRP materials |
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Wide-ranging laser cut shape and size for precision machining of MMC, CFRP and woodworking materials. |
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Single crystal HPHT - pale yellow (Medium nitrogen content)
|
Long edge length requirements (e,g. profile tools) |
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Long edge length requirements (e,g. controlled waviness tools) |
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Engineered cutting tools and wear parts for super-finishing, burnishing and wire guides Convenient cut shapes(rectangle, triangle, round) |
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Super-finishing and precision machining e.g. Precious metals and MMC materials |
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Dressing
|
Single point, multipoint, blade, roller and rotary dressing |
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Chisel dressing chisel form dressing |
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Poly-crystalline CVD - Opaque (Low nitrogen content) |
Strong and more wear resistant grade for single point and blade dressers |
|
|
General purpose grade for cutting tools and rotary dressers |
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Wire Drawing
|
HPHT Pale Yellow (Medium nitrogen content)
|
Wire drawing of ferrous, non ferrous precious and refractory metals |
Application Of HPHT Single Crystal Diamond Plate
- Ultra precision cutting tools for non-ferrous and non-metallic materials , specialty tools (cutter, turning tools, carving tools,angle tools). The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for...
- Micromaching for free form production of single crystal diamond lenses
- Monocrystalline diamond for wire dies
- Optical industry: optical lenses, (aspheric) spherical lenses, optical glass, optical molds, mirrors, etc.
- Printing industry: roller mould
- Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.
- 3C industry: mobile phone outer mirror / button mirror / torch outer mirror, computer hard disk substrate, etc.
- Electronic appliances: computer hard disk substrate, etc.
- Defense industry / aerospace: navigation gyro for missiles, etc.
- New materials: ceramics, engineering plastics, etc.
- Medical equipment: contact lenses, accelerator electron guns, etc.
You are our number one priority. We have tools available to assist in your product inquiries and general questions.
The finer the grinding wheel particle size, the smaller the cutting edge chipping, and the lower the grinding efficiency. For this reason, the PCD cutting tool sharpening process can be divided into three processing stages: coarse, fine, and fine according to the accuracy of the cutting edge of the tool, its purpose (see Table 1) or its failure degree (see Table 2). Formulating a reasonable sharpening process according to specific conditions can greatly improve processing efficiency.
MORESUPERHARD can not only provide you with efficient double surface fine grinding solutions, but also provide you with dressing solutions matching your double side grinding machine !
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Tel: +86 17700605088