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Home / Grinding / PCD Grinding Wheel > Cylindrical Diamond Wheel for PCD Reamers
Application: cylindrical grinding PCD reamer
Bonded: vitrified bond or ceramic bond
Model: 3A1, 14A1 grinding wheel
How do you grind a reamer?
MoreSuperhard vitrified cylindrical diamond wheel is used for grinding PCD reamer. It enjoys high grinding power, long working life and good surface quality.
Grinding PCD reamer with the OD of the vitrifed diamond wheel . You may want to experiment with the sharpening first , as this is the area you will be grinding off to make the pilot anyway . For a straight reamer it's often enough to grind the reamer to size. Grind a slight back taper (about .001 over an inch) to prevent the reamer from sticking. If the margin (circular lands) gets too large you can relieve the edge, leaving a margin about .004. If you reduce the diameter too much you may have to resharpen the chamfered cutting edges.
Applications of PCD reamers
- Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
- Reamers are an effective option for hole finishing. Reaming with a PCD tool allows the user to ream holes faster, to tighter tolerances and produce cleaner-edge holes than is possible with carbide or HSS tooling.
- Aluminum engine blocks also require the truer holes that PCD reaming produces to achieve required performance levels. Aerospace and automotive manufacturing industries.
Specifications of cylindrical diamond grinding wheel
Model | D(mm) | T(mm) | H(mm) | X(mm) | U(mm) |
3A1/ 14A1 |
300 | 20 | 127 | 10 | 10 |
350 | 20 | 127 | 10 | 6 | |
400 | 35 | 152.4 | 10 | 7 | |
Grit: 325/400, W40(500#), W28(600#), W20(800#) Other specifications can be made according to customers requirement. |
Specification: 14A1-D350-H127-X10-U6-T20 ,W20
Machine Name:Micromatic machine (Model: GCU X 260 X 500 / S)
Wheel RPM: 1500 rpm
Operation: Cylindrical Grinding
Coolant Type: Flushing Type
Dressing Tool: In house dresser wheel
Workpiece: PCD Reamer Work piece material: Poly Crystalline Diamond PCD
Work piece condition : Brazed Stock removal : 0.10 ~ 0.15 mm |
Advantages Of Cylindrical Vitrified Diamond Wheel
- Enjoys strong sharpness, high self-sharpening. Good surface finish after grinding.
- High efficiency, less dressing time, long service life and stable quality.
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Polyetheretherketone PEEK has excellent comprehensive properties and can replace traditional materials such as metals and ceramics in many special fields. Moresuperhard has developed targeted grinding wheel formulas for the grinding of special engineering plastics such as PEEK, mainly electroplated grinding wheels, divided into rough grinding and fine grinding.
Diamond peripheral grinding wheels are used for peripheral grinding of PCD, CBN, carbide, ceramic, cermet and other indexable blades, flat blades, milling cutters, cutting blades, brazing blades, and machine clamp blades. At present, Moresuperhard peripheral grinding wheels have been successfully equipped with domestic and foreign mid-to-high-end peripheral grinding machines such as Hypertherm, Tiantong, Weize, WAIDA, EWAG, AGATHON, and WENDT, and have received unanimous praise from customers.
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