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Ultrasonic Wire Die Polishing Machine

Ultrasonic wire drawing die grinder is a device that uses ultrasonic technology to precisely grind and polish wire drawing dies. Wire drawing dies are tools used to draw metal wires in metal processing, and their surface quality directly affects the surface finish and dimensional accuracy of the wires.

Moresuperhard Ultrasonic Die Polishing Machine is designed and developed for polishing and sizing of Natural diamond wire drawing dies, single crystal diamond wire dies and Polycrytalline diamond wire drawing dies for optimum die perfomace and longer die life. It’s consists of ultrasonic generator, Transducer and Oscillating die table.

diamond die blanks

 

Wire dies grinding machine technical Parameters

Input power AC220   50/60HZ
Working frequency 800w 20khz/300w  20khz
Total power 800W/300W
Converter Ceramic Pressed Plate
Die plate speed 800W:110 rpm        300W:80rpm
Sweep mode 60/min
Grinding range 800W:1.3mm-15mm   300W:0.3mm-8mm

Why choose moresuperhard wire dies grinding machine?

1.Integrated body, small footprint

2.Simple operation, automatic frequency scanning

3.The waveform is good, no running waves, no powder explosion,

4.The efficiency saves about half the time compared with general ultrasonic grinding machines.

5.The grinding machine has an adjustable angle of 30 degrees, which is more accurate than manual grinding and has a higher yield rate.

Guidance for using ultrasonic Wire Die Polishing Machine

According to the size of the processing mold, select the appropriate horn and steel needle, firmly weld the steel needle to the horn with a silver welding rod, grind out the appropriate angle with a needle grinder, install the horn and tighten it, put the mold on the mold plate, adjust the center left and right and front and back, insert the steel needle into the mold hole, adjust the transducer head up and down, make the mold elasticity moderate, set the time, press the power switch, confirm that the machine is powered on, and press the wave icon on the screen. Adjust the sweep frequency knob so that the power bar is in the middle position and the frequency is displayed between 19-20KHZ. After adjusting, press the start button to adjust the ultrasonic power, but keep it in the best working state. After the timer is over, the machine will automatically power off.
Note
The initial welding length of the steel needle is about 60 mm. Please use silver welding rods for ultrasonic welding. If the welding is poor, there is false welding, or the welding is not firm, it will directly damage the piezoelectric ceramics.
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  Tel: +86 17700605088

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  E-mail: pcd@moresuperhard.com