Vitrified bond is a widely used bond at present. Its performance is between the microbial metal bond and the resin bond, especially the ceramic bond in the vitrified bond diamond grinding wheel has the holes of the motorcycle, and has cooling, dust and dust retention. So it is not easy to block and burn during grinding, which satisfies the needs of material grinding and high-efficiency grinding. The evolution of the resin bond diamond grinding wheel solves the problem of the diamond grinding wheel. The problem of low life, low grinding efficiency, and easy deformation of abrasive tools during the grinding process
The pores formed in the diamond wheel with vitrified bond can be divided into ideal pores and unideal pores in terms of structure. The unideal pore shape is non-circular, with sharp Angle shape, and the size distribution of the pore is not uniform. There are too many small voids. Such pores can not play the role of chip holding, chip breaking, storage of coolant and softener, and great damage to the strength of the binder. Such pores are caused by the use of a low forming density or the addition of an inappropriate pore-forming agent.
The ideal porosity is round, the influence on the strength of the combination is minimal, and the shape and size of the porosity is uniform, so that the porosity can maximize the efficiency of chip storage, chip storage coolant, lubricant.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
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