Cutting tools: TORO
Material: carbide
Machine: AGATHON Evo Penta
Software options: FRP free reference plane, Edge grinding wheel corner grinding
Special device: horizontal turning table
Cooling method: grinding oil cooling
Online cleaning: none
Machining allowance: 0.2mm
Processing time per side: 100 s (including loading and unloading and measuring time)
Drive head: lengthened/center hole positioning
Clamping head: standard
Feeding Prism: Standard
Automation
Loading and unloading: manipulator
Material tray: vertical tray or horizontal tray (horizontal tray requires electromagnetic suction head and turntable head)
Material: ceramic
Machine: AGATHON Dom Plus
Software options: none
Special device: none
Grinding wheel: grit size 28, Φ350, wheel layer width 10mm, wheel layer thickness 10mm
Cooling method: grinding oil cooling
Dressing wheel: grit 240#
Online cleaning: none
Machining allowance: 0.7mm circumference
Processing time: 155 s (Including loading and unloading and measuring time)
Frock clamp
Drive head: standard Φ10mm
Clamping head: standard Φ8mm
Feeding Prism: Standard 800
Automation
Loading and unloading: manipulator
Material tray: vertical tray
PCD tools are made of polycrystalline diamond tips and cemented carbide substrates sintered at high temperature and high pressure.The production process of PCD tools includes cutting of PCD blanks,welding PCD blanks to cemented carbide substrate ,cutting tools grinding, quality inspection, etc.Moresuperhard can provide all the consumables needed to produce PCD tools.
Cermet are widely used in various industries due to their excellent performance, but their grinding difficulty is often difficult. Although the hardness of metal ceramics is similar to that of cemented carbide, its processing challenges mainly come from high density and low thermal conductivity. This article will explore the characteristics of metal ceramic grinding and how to choose the right grinding wheel and binder to improve processing efficiency.
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