this discussion from a customer question
customer's needs: drilling and coring bits manufacturer, customer need to purchase diamond wheels that allows the internal and external grinding operations of the PDC (polycrystalline diamond Compact cutters).
customer's requirement for grinding wheel:The diamond layer (bond) of the wheel is 13 to 15 mm. The diamond layer is fine-grained in synthetic or natural diamonds of size 60/70 to 70/80 stones per carat.
customer's workpiece:Diameters can vary from 6” to 16 inches for the drilling bits and 6” to 12 ¼ for the coring bits.
customer's question:how vitrified diamond wheel comes that it is better than the resin one's customer use.
products that moresuperhard provide
1,We can provide internal and external cylindrical grinding wheels for PDC and carbide.
2,Diamond layer 10mm to 25mm are no problem.
3,Grit size 60/70 or 70/80 ok. We've other customers use 100/120 or 120/140 who also work with grinding PDC drill bits.
4,Bond. We have resin , vitrified and hybrid bond.
why we recommend vitrified diamond wheel for PDC drill bits?
ceramic is about 20% more durable than rezin And hybird was 30% more durable than ceramic.
this equation is not always right as ceramic is damaging from vibration and rezine is damaging with friction overheating, so some tomes resin is better than ceramic, but hybrid is the best so far.
More PDC drill bit grinding soulution all in moresuperhard.
During the production process of ceramic diamond grinding wheels, raw materials such as diamonds and binders need to strictly control humidity and temperature. Excessive humidity may cause raw materials to absorb moisture, affecting the bonding strength and hardness of the grinding wheel; while excessive temperature may cause volatilization or unstable quality of certain materials, thus affecting the overall performance of the grinding wheel.
Single crystal diamond cutting tools are high-performance tools made from single crystal diamond, known for their exceptional hardness, wear resistance, and thermal conductivity.Effective grinding methods include using diamond grinding wheels, laser grinding, and mechanical grinding with cast iron or steel discs, each with its own advantages and requirements. Moresuperhard offers various solutions and consumables for grinding single crystal diamond tools, ensuring efficient production and high-quality results.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
