PCD Tool Cutting Blanks

PCD Cutting Tool Blanks

✅Size: 58-59mm pcd blanks etc

✅Type: Triangle, Cylindrical, Square, Flake, etc

✅Applications:

1. Woodworking industry
2. Metalworking industry: Automobile, Aerospace, etc.
3. Electronic industry (3C)
4. Building materials industry

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Description:

PCD blanks is mainly used in tooling industry for machining non-ferrous metals, composite materials, and wear resistant parts.

“More Super Hard” PCD cutting tool blanks are produced by sintering selected quality diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate.

PCD cutting tool blanks PCD blanks

More Super Hard PCD cutting tool blanks in the size of 5μm、10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm.

The Application of PCD Cutting Tool Blanks:

PCD cutting tool blanks are widely used in various industries:

1. Woodworking industry

PCD cutting tool blanks

Moresuperhard PCD cutting tool blanks fine micron series are suitable for processing solid wood, bamboo, plastic; middle grain sizes are good for universal applications for chipboard, wood composite, MDF, laminate flooring, etc.; The mixed microns and rough micron series are mainly for HPL veneer floor, PVC flooring board, MDF/HDF, and reinforced particle panels.

2. Metalworking industry: Automobile, Aerospace, etc.

Metalworking industry: Automobile, Aerospace, etc.

Many grades of Moresuperhard PCD cutting tool blanks are good for tooling various materials in automobile, aerospace industries.

Our sub-micron PCD is mainly for low Si content alloys to obtain perfect processing surface. The fine micron PCD series are for processing low Si content Al alloys, copper & copper alloys. The middle microns are mainly for <14% Si/Al alloys work pieces. The mixed microns and rough microns are good for tooling >14% Si/Al alloys work pieces, cast iron, carbide, CFRP, titanium and metal matrix composites, etc.

3. Electronic industry (3C)

Electronic industry (3C)

Moresuperhard PCD products in medium fine grain sizes are also applicable for processing mobile phone frame, key, electronic circuit boards, etc., which require better surface finish.

4. Building materials industry

Building materials industry

Moresuperhard PCD product in medium coarse grain sizes are also widely used for processing different materials in building & constructing industry, such as graphite, stone, carbon fiber composite materials, etc., which require higher wear resistance tools.

The Advantage of PCD Cutting Tool Blanks:

1.Super high hardness

2.Very good wear-resistance

3.Long working life (50-250 times longer compare to carbide cutting tools)

4.Superior finished surface of workpiece

5.Ideal tools for high precision machining

6.High material removal rate

7. Multiple shapes achieved easily with laser cut

The Specification of PCD Cutting Tool Blanks:

Standard diamond layer thickness

0.5mm

Grain Size

1µm，5µm, 10µm，3+25µm，25µm，2-30µm

Typical order code

R360/59.0-1.6-010

Product Number R360/59.0, Overall thickness: 1.6mm, Grain size: 10µm

Standard Specification of PCD cutting tool blanks for woodworking application
Grade	Diameter	Thickness	Grain Size	Machining Objects
MDW005	59	1.6/2.0/3.2	5	Solid wood, veneered particleboard, heavy bamboo, etc
MDWO010	59	1.6/2.0/3.2	10	Laminate, density board, etc.(Universal)
MDW253	59	1.6/2.0/3.2	3+25	Particleboard, doublet resistant board, etc.

Standard Specification of PCD cutting tool blanks for woodworking application
Grade	Diameter	Thickness	Grain Size	Machining Objects
MDM001	59	1.6/2.0/3.2	<1	Very good surface finishing, even mirror finishing, suitable for Ultra precision machining of optical glass, aerospace, electronics, etc
MDMO05	59	1.6/2.0/3.2	5	Good surface finishing suitable for machining of Low silicon aluminum alloy, copper, copper alloy, acrylic
MDM010	59	1.6/2.0/3.2	10	General applications, good wear resistance suitable for Medium volume of (7-14%) silicon aluminum alloy machining
MDM025	59	1.6/2.0/3.2	25	Excellent wear resistance suitable for high volume of over 14% silicon aluminum alloy machining
MDM302	59	1.6/2.0/3.2	2-30	Superb wear resistance suitable for machining of high volume of over 14% silicon aluminum alloy, metal composite materials.

Grade	Average diamond grain siz be (μm)	Diameter (mm)	Standard overall thickness (mm)	Average PCD thickness (mm)	PCD surface
MORE001	1	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE002	2	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE005	5	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE010	10	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MOAO010	10	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE025	25	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MOAO025	25	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE253	25+3	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE302	30+2	58	1.6, 2.0, 3.2	0.5	Polished or unpolished

Shape	Product No	Angle(A)	Diameter(D)	Thickness(T)
Rounds	R360/8.0	360	8.0	1.6/2.0/3.2
	R360/13.2	360	13.2	1.6/2.0/3.2
	R360/30.0	360	30.0	1.6/2.0/3.2
	R360/38.0	360	38.0	1.6/2.0/3.2
	R360/44.0	360	44.0	1.6/2.0/3.2
	R360/51.0	360	51.0	1.6/2.0/3.2
	R360/58.0	360	58.0	1.6/2.0/3.2
	R360/60.0	360	60.0	1.6/2.0/3.2
Shape	Product No	Angle(A)	Diameter(D)	Thickness(T)
Half Rounds	R180/8.0	180	8.0	1.6/2.0/3.2
	R180/13.2	180	13.2	1.6/2.0/3.2
	R180/30.0	180	30.0	1.6/2.0/3.2
	R180/38.0	180	38.0	1.6/2.0/3.2
	R180/44.0	180	44.0	1.6/2.0/3.2
	R180/51.0	180	51.0	1.6/2.0/3.2
Shape	Product No	Angle(A)	Leg(L)	Thickness(T)
Triangles	T35/3.8	35	3.8	1.6/2.0/3.2
	T35/4.5	35	4.5	1.6/2.0/3.2
	T35/5.0	35	5.0	1.6/2.0/3.2
	T35/7.0	35	7.0	1.6/2.0/3.2
	T35/9.0	35	9.0	1.6/2.0/3.2
	T45/4.0	45	4.0	1.6/2.0/3.2
	T45/5.0	45	5.0	1.6/2.0/3.2
	T45/6.2	45	6.2	1.6/2.0/3.2
	T55/4.0	55	4.0	1.6/2.0/3.2
	T55/5.0	55	5.0	1.6/2.0/3.2
	T55/7.0	55	7.0	1.6/2.0/3.2
	T60/3.0	60	3.0	1.6/2.0/3.2
	T60/4.0	60	4.0	1.6/2.0/3.2
	T60/5.0	60	5.0	1.6/2.0/3.2
	T60/6.5	60	6.5	1.6/2.0/3.2
	T60/7.0	60	7.0	1.6/2.0/3.2
	T60/9.5	60	9.5	1.6/2.0/3.2
	T90/3.0	90	3.0	1.6/2.0/3.2
	T90/4.0	90	4.0	1.6/2.0/3.2
	T90/5.0	90	5.0	1.6/2.0/3.2
	T90/6.5	90	6.5	1.6/2.0/3.2
	T90/7.5	90	7.5	1.6/2.0/3.2
	T90/9.5	90	9.5	1.6/2.0/3.2
Shape	Product No	Length(L)	Width(W)	Thickness(T)
Rectangle	L3.5/3.0	3.5	3.0	1.6/2.0/3.2
	L4.0/2.5	4.0	2.5	1.6/2.0/3.2
	L5.0/2.0	5.0	2.0	1.6/2.0/3.2
	L5.0/2.5	5.0	2.5	1.6/2.0/3.2
	L5.0/3.5	5.0	3.5	1.6/2.0/3.2
	L5.0/4.0	5.0	4.0	1.6/2.0/3.2
	L6.0/3.5	6.0	3.5	1.6/2.0/3.2
	L6.0/4.3	6.0	4.3	1.6/2.0/3.2
	L6.0/4.5	6.0	4.5	1.6/2.0/3.2
	L6.0/5.0	6.0	5.0	1.6/2.0/3.2
	L7.0/3.0	7.0	3.0	1.6/2.0/3.2
	L8.0/2.0	8.0	2.0	1.6/2.0/3.2
	L10.0/3.0	10.0	3.0	1.6/2.0/3.2
	L11.0/2.5	11.0	2.5	1.6/2.0/3.2
	L12.0/3.0	12.0	3.0	1.6/2.0/3.2
	L13.0/3.0	13.0	3.0	1.6/2.0/3.2
	L20.0/20.0	20.0	20.0	1.6/2.0/3.2
	L25.0/3.0	25.0	3.0	1.6/2.0/3.2

Grade	Average diamond grain siz be (μm)	Diameter (mm)	Standard overall thickness (mm)	Average PCD thickness (mm)	PCD surface
MORE001	1	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE002	2	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE005	5	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE010	10	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MOAO010	10	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE025	25	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MOAO025	25	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE253	25+3	58	1.6, 2.0, 3.2	0.5	Polished or unpolished
MORE302	30+2	58	1.6, 2.0, 3.2	0.5	Polished or unpolished

Standard diamond layer thickness

0.5mm

Grain Size

1µm，5µm, 10µm，3+25µm，25µm，2-30µm

Typical order code

R360/59.0-1.6-010

Product Number R360/59.0, Overall thickness: 1.6mm, Grain size: 10µm

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