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Top and bottom finishing of carbide inserts, ceramic inserts, PCD and CBN inserts

Moresuperhard supply full series resin bond, metal bond, vitrified bond diamond and CBN double disk grinding wheels for the top and bottom grinding. This flat grinding can achieve very high precision in height and parallelism, so it best choice for your PCD, PCBN, carbide, ceramic, cermet, and other materials cutting inserts. This double face grinding is much more efficient than normal surface grinding.  double side fine grinding

 

How to choose bond according to application of grinding wheel?

Resin bond diamond wheel : the grinding of carbide, ceramics (Al203, ZrO2,Si3N4, etc.) , cermet , Solid CBN, PCBN cutting insert top and bottom grinding

Vitrified bond diamond wheel : grinding of PCD, Solid CBN, PCBN insert, Automobile engine parts, air conditioner compressor parts, carbide cutting tools, PCD,PCBN cutting tools, alumina, zirconia ceramic products, precision bearings, hydraulic parts pneumatic components, measuring cutting tools, crystal, gemstone, silicon wafer and other products of double end grinding.

 

Advantages of Inserts Top and Bottom double disk Grinding Wheels

1.High grinding efficiency,Long service life and Good shape retention.

2. High strength synthetic diamond for high removal rates while excellent finish.

3. Sharp shape synthetic diamond for long dressing intervals.

4. Free cutting design for low cutting energy.

5. Better cutting edge with smaller chipping.

6. Good uniformity of size because the stable uniform structure and materials in abrasive layer.

7. High flatness, good finish, and parallemism.

8. Save your labor costs.

 

Shape of resin bond grinding segment: circular, straight segment (other shapes can be customized)

Shape of the vitrified bond grinding segment: regular hexagon, sector, square ,circular, trigonometrical, hexagonal pellets (other shapes can be customized)

pcd grinding

 

Lapping Machine: Lapmaster, Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

Moresuperhard diamond Double-Sided Flat Honing wheels can match all the popular single or double-side flat honing machines.

 

       1A2T 1A2T       

2A2T2A2T

6A2B6A2B

D: 300mm - 1500mm

W(Abrasive layer width): 40mm - 350mm

X( Abrasive layer height): 3mm -10mm

Flatness:<=2μm, parallelism:<=2μm, Roughness: Ra0.02μm-Ra0.2μm
Durability: grinding HSS slide (25mm*25mm), the number of workpiece >= 1million
grinding carbide blade, the number of workpiece >= 1million

 

Matching dressing grinding wheel 
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.

 Matching dressing grinding wheel   pcd grinding


TAG:  flatgrinding topandbottomgrinding 
Inquiry

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  • Why  Are PCD Cutting Tools Suitable for Machining CFRP Materials?
    08 August 2024

    Why Are PCD Cutting Tools Suitable for Machining CFRP Materials?

    PCD tools are widely used in the processing of carbon fiber composite materials, covering milling, drilling, turning, boring, cutting, chamfering, slotting and grinding. Its excellent performance enables it to cope with various challenges in the processing of carbon fiber composite materials and ensure high-quality and efficient processing results.

  • Processing methods of alumina ceramics
    31 July 2024

    Processing methods of alumina ceramics

    In the processing of alumina ceramics, common equipment include CNC machine tools and centerless grinders. CNC machine tools are mainly used to process products with complex shapes, such as engraving and milling machines and machining centers, while centerless grinders are suitable for processing products with regular shapes. Moresuperhard resin diamond grinding wheels have been unanimously recognized by our customers for their excellent cost-effectiveness, excellent surface treatment effect and efficient grinding ability. Whether it is external cylindrical grinding, internal cylindrical grinding or centerless grinding, our products can help you achieve high-quality alumina ceramic processing.

  Add:  Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China

  Tel: +86 17700605088

  WhatsApp:+86 17700605088

  E-mail: pcd@moresuperhard.com