Peripheral Diamond Grinding Wheel for Indexable Inserts

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc. Manufacture of grinding wheels for indexable inserts is one of the key focus areas. Moresuperhard can offer customers solution that increase the value of their grinding processes in the area of indexable inserts. After intensive analysis of the process, Moresuperhard develops custom-made tool solutions for you for grinding highly complex geometries in ultra-hard materials like carbides, PCD, CBN, ceramics, or cermets.

peripheral grinding of inserts

Moresuperhard diamond wheels for insert periphery grinding

- Mainly used for precision edge peripheral grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts

- Workpiece materials: tungsten carbide, ceramics, cermet, PCD and PCBN inserts

- Grinding periphery, T-lands, chip breakersand other geometries of tungsten carbide, ceramic, CBN or PCD inserts

How to choose the right peripheral grinding wheel

1. Grinding PCD, PCBN inserts. Preferred vitrified diamond grinding wheel for grinding PCD

- In terms of grinding PCD tools, because the resin bond is soft, it is easy to deform during grinding, and the resin bond diamond grinding wheel cannot effectively grind PCD tools

- There are many pores in the vitrified bond diamond grinding wheel, which is conducive to chip removal and heat dissipation during grinding, is not easy to block, and will not cause damage to the workpiece during processing

- Improves cutting edge chipping with better cutting ability

- Gives the wheel long life time, Good edge quality of inserts

2. Peripheral grinding of tungsten carbide and cermet cutting inserts. Resin diamond wheels for grinding carbide inserts and ceramic inserts.

- Optimised strength and increased brittleness

- Good stock removal rate and low cutting-edge chipping

- Suitable for tungsten carbide, cermet and ceramic materials

- Reduced grinding forces during machining

peripheral grinding wheels

Specifications of peripheral grinding wheel for indexable inserts

Machining Material	Bond type	Shape	Size					Grinding machine
Machining Material	Bond type	Shape	D	W	X	T	H	Grinding machine
Tungsten carbide ceramic inserts	Resinous Hybrid	12A2T	350	6 8 10 12 15	6	27	300	Agathon 350/400 Wendt
		12A2T	400	6 8 10 12 15	6	28	340
		2A2M	250	6 8 10	6	42	215
CBN PCD inserts	Vitrified Resin	11A2B	200	6 8 10 12	6 10	45 50 60	50 60	Waida Ewag Coborn
CBN PCD inserts	Vitrified Resin	6A2B	350	10	10	92	260	Waida Ewag Coborn
Special size peripheral grinding wheels can be design, according to your requirement.

Dressing method for peripheral grinding wheel

A careful selection of an aluminum oxide and silicon carbide dressing tools are the perfect supplement to Moresuperhard grinding wheels that are optimized for the application. With the right bond and grain size, you can obtain the best possible sharpening and grinding results using our dressing wheels.

dressing peripheral grinding wheel

Dressing wheel			Peripheral grinding wheel		Application
Type	Features	Grit	Bond of grinding wheel	Grit	Grinding method	Material of inserts
Ceramic aluminum oxide dressing wheel	Lower hardness, softer than silicon carbide grinding wheel. When dressing, it will not cause damage to diamond particles. It is the ideal choice for dressing peripheral grinding wheel.	120#	Resin	≥320#	Peripheral grinding	Cemented carbide, ceramic, cermet
			Metal	＞600#	Peripheral grinding	Cemented carbide，ceramic
			Ceramic	＞240#	Peripheral grinding	Cemented carbide，ceramic
		320#	Resin	＜320#	Peripheral grinding	Cemented carbide, ceramic, cermet
			Metal	≤600#	Peripheral grinding	Cemented carbide，ceramic
			Ceramic	≤240#	Peripheral grinding	PCBN，PCD
		500#	Ceramic	≤1500#	Peripheral grinding	PCBN，PCD
Ceramic Sic dressing wheel	High hardness, Suitable for dressing the profile of grinding wheel	80#	Resin	＞120#	Top and back face	Cemented carbide, ceramic, cermet
		80#	Metal	＞150#	Top and back face	Cemented carbide, ceramic
		200#	Resin	≥240#	Peripheral grinding	Cemented carbide, ceramic, cermet
		200#	Metal	≥320#	Peripheral grinding	Cemented carbide, ceramic

Moresuperhard grinding wheels are usable on grinding machines from all world's prime producers like: Agathon, EWAG, HAAS, Waida, Wendt, etc.

- AGATHON

400 Series: 400 PENTA, 400COMBI, 400SEMI, 400PERI.

350 Series: 350T B, 350COMBI

250 Series: PA250

AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.

- WENDT

400 Series: WAC715, WAC735

350 Series: WAM336

- WAIDA

AP460E

- EWAG EWAMATIC LINEAR

The grinding wheel used on EWAG, diameters of up to 500mm, can reduce 50% produce than their traditional grinding machine which use 250mm diameter wheels. The EWAMATIC LINEAR is a high-precision grinding machine which manufacture tools, indexable inserts and rotationally-symmetrical tools in PCD PCBN and other hard metal. Year 2018, UNITED GRINDING offers it's EWAG PROFILE LINE, The machine integrates both EWAG ProGrindg and WALTER HELITRONIC TOOL STUDIO into it’s FANUC control unit to further expand the range of applications and improve insert geometries.

Application Of Peripheral Diamond Grinding Wheels

Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.

Materials of workpiece: tungsten carbide, ceramics, metal ceramic PCD/ PCBN inserts, etc.

Compatible Machines Of MORESUPERHAD Peripheral Diamond Wheels:

AGATHON:

400 Series: 400 PENTA, 400COMBI, 400SEMI, 400PERI.

350 Series: 350T B, 350COMBI

250 Series: PA250

AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.

WENDT:

400 Series: WAC715, WAC735

350 Series: WAM336

WAIDA

AP460E

EWAG EWAMATIC LINEAR

The grinding wheel used on EWAG, diameters of up to 500mm, can reduce 50% produce than their traditional grinding machine which use 250mm diameter wheels. The EWAMATIC LINEAR is a high-precision grinding machine which manufacture tools, indexable inserts and rotationally-symmetrical tools in PCD,PCBN and other hard metal.

Year 2018, UNITED GRINDING offers it’s EWAG PROFILE LINE, The machine integrates both EWAG ProGrindg and WALTER HELITRONIC TOOL STUDIO into it’s FANUC control unit to further expand the range of applications and improve insert geometries.

Grinding

Peripheral Diamond Wheel for PCD CBN Indexable Inserts

Application Of Peripheral Diamond Grinding Wheels

Why Are PCD Cutting Tools Suitable for Machining CFRP Materials?

Processing methods of alumina ceramics

Why Are PCD Cutting Tools Suitable for Machining CFRP Materials?

Processing methods of alumina ceramics